In a world where Industry 4.0 is rapidly transforming manufacturing operations, innovation is no longer optional—it’s imperative. Rising to meet this challenge, Asseco CEIT, a leader in intelligent industry solutions, has introduced Twiserion Digital Manager, an advanced platform that merges digital twin technology with real-time location systems (RTLS). This state-of-the-art system is poised to redefine operational efficiency, process transparency, and strategic decision-making on the factory floor.
TLDR
Asseco CEIT has launched Twiserion Digital Manager, an innovative solution that combines real-time location systems (RTLS) with digital twin technology. The system provides an unprecedented level of visibility into manufacturing processes, boosting productivity and reducing downtime. By leveraging real-time data, factories can simulate, monitor, and optimize operations with unmatched precision. Twiserion signals a significant advancement for smart manufacturing ecosystems.
The Evolution of Smart Manufacturing
The global manufacturing sector continues to evolve, accelerated by digital transformation trends. Digital twins and RTLS are no longer futuristic concepts; they are becoming essential tools in achieving operational excellence. A digital twin is a virtual representation of a physical asset or system that can be used to simulate, analyze, and optimize performance in real time. When enhanced with RTLS, which provides continuous location tracking of assets and personnel, the digital twin becomes a dynamic, real-time decision support system.
Recognizing this potential, Asseco CEIT has developed Twiserion Digital Manager to fill a critical gap in how production environments are designed, managed, and improved.
What is Twiserion Digital Manager?
Twiserion Digital Manager is a next-generation platform designed for industrial environments that wish to advance toward full digitalisation and automation. It integrates digital twin models with RTLS infrastructure to deliver detailed insights into a factory’s inner workings—ranging from production line performance to inventory flow and workforce movements.
This solution provides managers and planners with a centralized digital interface to:
- Monitor: Gain real-time insights from various components of the production floor.
- Simulate: Test changes to layout or workflow virtually before deployment.
- Optimize: Use data analytics to fine-tune operations and reduce inefficiencies.
- Predict: Leverage machine learning models for predictive maintenance and resource planning.
Core Technologies Behind Twiserion
The true power of Twiserion Digital Manager lies in its intelligent fusion of several emerging technologies:
1. Real-Time Location Systems (RTLS)
RTLS technology forms the backbone of Twiserion’s real-time feature set. Using a network of beacons and sensors placed throughout the facility, the system tracks the exact locations of mobile assets, materials, and personnel, providing a live spatial view of operations.
Whether monitoring pallet movement or tracking forklift routes, the RTLS data feed turns the static digital twin into a living, breathing system that reflects real-world conditions second by second.
2. Digital Twin Modeling
Twiserion’s digital twin engine creates high-fidelity digital simulations of physical processes, layouts, and resources. These twins are not only graphical in nature; they also run simulations mimicking different scenarios such as layout changes or process alterations. This enables engineers and planners to make data-driven decisions before implementing costly changes on the ground.
3. Data Analytics & Simulation Intelligence
The platform relies on AI and advanced analytics to process and interpret the vast amounts of RTLS-generated data. Twiserion can identify bottlenecks, generate alerts for anomalies, and even suggest workflow improvements, considerably reducing manual oversight.
Benefits for Manufacturers
Manufacturers adopting Twiserion Digital Manager stand to gain significant advantages in several critical areas:
- Increased Operational Visibility: Real-time data flow means managers can immediately respond to delays, safety issues, or equipment malfunctions.
- Improved Productivity: By simulating alternative workflows, teams can streamline operations without disrupting production.
- Cost Reductions: Enhanced monitoring enables more efficient resource allocation, reducing energy use, waste, and downtime.
- Workforce Optimization: Understanding worker movement patterns can lead to improved safety and ergonomic practices.
- Rapid Decision-Making: Time-sensitive decisions can be made using visualizations supported by real-time, trustworthy data.
Real-World Applications and Use Cases
Twiserion is already being piloted and adopted across various sectors of discrete and process manufacturing. Early implementations have revealed compelling use cases:
Automotive Industry
Automotive plants with complex component assembly and just-in-time inventory systems particularly benefit from Twiserion’s predictive supply chain management. Inventory level monitoring combined with movement tracking of delivery vehicles helps maintain critical flowlines and avoid stoppages.
Heavy Equipment Manufacturing
For factories managing large assemblies such as tractors or construction equipment, Twiserion provides visibility into batching processes and tool/resource usage. This helps not only in planning but also in scheduling preventive maintenance windows.
Electronics & Semiconductor Production
High-value, fast-paced environments like chip manufacturing demand pinpoint precision. Twiserion ensures that discrepancies in routing, temperature-sensitive storage, or human error are tracked and addressed as they happen.
Security and Privacy Considerations
With operational transparency comes the responsibility of managing sensitive data securely. Twiserion includes multi-layered cybersecurity protocols, including encrypted data flows, user authentication, and role-based access controls. Moreover, personal tracking data is handled in compliance with EU GDPR standards, ensuring ethical technology deployment in the workplace.
Scalability and Integration
One of Twiserion’s standout features is its open architecture. The platform is designed for seamless integration with existing Manufacturing Execution Systems (MES), Enterprise Resource Planning (ERP) platforms, and Industrial Internet of Things (IIoT) devices. Whether a plant is deploying RFID, UWB, or BLE location infrastructure, Twiserion adapts via modular plug-and-play elements.
It is also scalable, making it suitable for both small manufacturing units and large industrial parks. The platform’s customizable dashboards and intelligent reporting capabilities further cater to a variety of stakeholders—from floor supervisors to plant directors.
A New Era for Manufacturing Strategy
Unveiling Twiserion Digital Manager marks a critical inflection point for Asseco CEIT and the manufacturing organizations it serves. By connecting the physical and digital worlds through RTLS-augmented digital twins, businesses are no longer locked into reactive modes of operation. They can now grasp a real-time view of systemic health and act proactively to shape better outcomes.
As Serbia and Central Europe continue to invest in high-technology industry solutions, platforms like Twiserion represent more than just a technical upgrade—they signal a broader strategic shift toward data-driven, automated, and sustainable industrial practices.
Conclusion
The Twiserion Digital Manager by Asseco CEIT isn’t just a technological novelty—it’s a critical tool for manufacturing enterprises serious about achieving operational resilience and efficiency in a fast-changing world. By merging real-time location tracking with advanced simulation and analytics, Twiserion paves the way for intelligent, adaptive factories of the future. As digital transformation accelerates, such sophisticated platforms will set the benchmark for modern industrial performance, driving smart manufacturing to new heights.